1～5 item / All 5 items
The machining technology for difficult-to-cut material turbine housings is at a world-class level.
Cast steel (stainless steel castings), cast iron Established mass production processing technology for difficult-to-machine and complex-shaped castings Catering to a wide range of industries such as automotive, machine tools, and industrial machinery
I want to outsource FC and FCD parts for agricultural machinery and engines, but I've been turned down by other companies due to concerns about powder clogging and tool wear... for those in the same situation!
"After obtaining a quote for total machining (complete machining) from a round bar according to the drawing, the processing time and material costs skyrocketed, making it unprofitable..." "Although the prototype phase went smoothly, once we transitioned to mass production, the accuracy became unstable, leading to supply concerns..." Are you facing such challenges in the purchasing, procurement, or production technology departments of your manufacturing company? Kyowa Seiki's "Precision Cutting Processing Contract Service for Gray Cast Iron and Ductile Cast Iron" fundamentally resolves these issues. - Cost reduction proposals from the drawing stage that leverage the black skin: We propose a meticulous machining design that considers the shape in advance and leaves 30-50% of the black skin (unprocessed surface) intact. This avoids unnecessary total machining while maintaining part strength and significantly reducing labor hours. - Mass production capacity with 49 machining centers and 27 NC lathes: With approximately 100 machines, including 10 horizontal and 39 vertical machining centers, we ensure stable supply with short lead times and high precision for medium to large lot production. *Download the catalog for case studies and more details!
For those struggling with outsourcing agricultural machinery parts. We also handle powder clogging and blade wear.
In the agricultural machinery industry, a stable supply of drive components that can withstand harsh operating environments is required. In particular, parts made of gray cast iron and ductile cast iron are widely used due to their strength, but issues such as chip clogging in machining and tool wear can make it difficult to find outsourcing partners. Additionally, challenges such as "when we estimated machining from round bars according to the drawings, the processing time and material costs skyrocketed, making it unprofitable" and "while the prototype went smoothly, transitioning to mass production resulted in unstable precision and supply concerns" are not uncommon. Kyowa Seiki's "Precision Machining Contract Service for Gray Cast Iron and Ductile Cast Iron" addresses these issues. [Usage Scenarios] - Drive components such as crankcases and cylinder blocks for agricultural engines - Gearbox parts for tractors - Other high-precision parts made of gray cast iron and ductile cast iron [Benefits of Implementation] - Avoid unnecessary total machining, achieving both the retention of component strength and significant labor reduction - Stable supply with short lead times and high precision for medium to large lot mass production - Improved productivity through cost reduction and stabilization of supply
For those struggling with outsourcing hydraulic components and FC/FCD parts for construction machinery.
In the construction machinery industry, the selection of materials and processing precision are crucial in the manufacturing of hydraulic components that require high durability to withstand harsh operating environments and precise operation. Particularly in the machining of cast iron components, issues such as chip clogging and tool wear can affect processing efficiency and product accuracy. In response to these challenges, Kyowa Seiki's "Mouse Cast Iron and Ductile Cast Iron Precision Machining Contract Service" meets customer needs. 【Usage Scenarios】 - Hydraulic pump components for construction machinery - Hydraulic motor components for construction machinery - Mass production of other FC and FCD components 【Benefits of Implementation】 - Reduction in material costs and processing man-hours - Stable supply of components with consistent accuracy - Increased productivity through shortened delivery times
For those struggling with increased labor and costs due to total machining from steel materials! We offer a solution with processing proposals that leave black skin.
In the automotive parts industry, high precision and cost efficiency are required for components such as engine blocks. In particular, total machining from solid materials or round bars can lead to increased processing time and material costs, resulting in unprofitable situations. Additionally, while there is a desire to reduce labor costs by leaving the black skin (unprocessed surface), challenges arise due to the difficulty in designing processing costs and dimensional tolerances, and the lack of proposals from existing processing companies. Although there is a desire to control costs through casting (FC/FCD), it can be difficult to find cooperative factories that can consult on design changes. Kyowa Seiki's "Casting (FC/FCD) Precision Machining and Cost Reduction Solution" addresses these challenges by providing processing proposals that utilize the black skin. 【Usage Scenarios】 - Cost reduction in mass production of engine blocks - Suppression of increased labor and material costs from total machining of steel materials - Realization of labor cost reduction through black skin remaining processing - Cost reduction through casting (FC/FCD) 【Benefits of Implementation】 - Improved profitability through reduced processing time and material costs - Response to design changes and special processing requests - Reduction of component costs through casting - Increased production efficiency in mass production
